Nature’s Bounty: An Eco-Friendly Timber Home
A North Carolina timber-frame home mixes local materials and eco-friendly methods.
"It’s an Energy Star-rated home," says Brett, owner of Tynecastle Builders in Banner Elk, North Carolina. [gallery exclude="5369"] Brett’s resourcefulness reaches even deeper. He harvested lumber from the building site and turned it into usable materials throughout the post and beam house. "Whether it be the tongue-and-groove ceiling or the oak flooring or the mantels," Brett says, "I try to bring some back in." For instance, all of the oak flooring on the upper level came from the site, as did the spalted maple, cherry and buckeye wood that covers the ceilings. For his post and beam home, Brett assembled a team of professionals to make the project successful. After coming up with the initial design, he handed it off to Grace Puckett-Strange Design in Newland, North Carolina. Grace brought the project up to code and made Brett’s ideas fit within the given footprint. Her drawings were passed to High Country Timberframes and Gallery Woodworking in Boone, North Carolina, to integrate the actual timber frame into the design. Once all the tweaking was complete, the crew at High Country cut the lumber. Brett, who has worked with owners Tom Owens and Peter Jankowski for more than a decade, relies on their framing expertise. "The tag I use for them is that their only limit is my imagination, " Brett says. The 5,000-square-foot post and beam home features a Douglas fir timber frame. Each hand-hewn and distressed timber looks centuries old. To further this effect, the frame was exposed to the elements for 60 days. "I started the project and stopped for a while, and just let it rain on the posts and beams until I got the look I wanted," Brett says.
Mortise-and-tenon joints fastened with oak pegs secure the frame. Brett selected all the finishes for the timber framed home. Throughout the main and lower levels, hydronic floor heating warms the Bronte flagstone. A 3,500-pound tub carved from a boulder makes a statement in the master bathroom along with chiseled-edge boulder sinks. In the kitchen, he topped wormy chestnut-and-walnut cabinets with slate on the island and granite elsewhere. "I like to mix textures and colors, and take the same material and make it look different," he says. Brett hit the builder’s jackpot while renovating a 1920s property. "When I got into the walls, I realized that every stud in the house was wormy chestnut," he says. "And that’s not been around since the 1940s." To replace the chestnut studs, Brett propped the roof, removed the chestnut and replaced the studs with lumber from the local building supply store. All of the trim in this new house and a large portion of the rails of the cabinets came from that lumber.
To temper the wood tones, interior designer Pam McKay of Dianne Davant and Associates in Banner Elk brought a thoughtful touch to the decor. "I used a lot of leather combinations with fabrics to soften up all that wood in the timber frame," the designer says. She plays off the earth tones in the wood to bring nature inside the timber house. More elegant pieces of furniture mix with more rustic ones for balance. Artwork plays a major role in the timber frame home. On the great room’s fireplaces, life-size frescoes of Daniel Boone and his wife, Rebecca, stand in homage to the region where the home sits.
Another piece in the dining room shows a Cumberland Gap landscape with horses and Native Americans. These pieces were completed on-site. Local artist Roger Allen Nelson of Blowing Rock, North Carolina, used an age-old fresco technique to create permanent pieces of artwork in the home. "It’s quite the undertaking," Brett says about the process. "It took Roger about a year from the first OK. Roger started with half-scale drawings, then full-scale drawings and color studies. Then, when he’s finally ready to come to the house, he’s already got 1,000 to 1,500 hours in each one. Then it takes anywhere from 13 to 18 days to finish each one at the house." Roger’s sketches for the frescoes are framed and hung throughout the home.
This house, the third timber frame that Brett has built in the Tynecastle community, is a place to finally call home — at least for the time being. "My family and I are going to move in for a couple of years and let everything settle," he says. "Then use it as a basis for the next round."